INDUSTRY

Discrete Manufacturing

Risks
  • Lack of real-time traceability
  • Maintain paper forms manually
  • Manual attendance tracking for operators

The Study

Our client has grown rapidly in the expanding markets of Asia due to its innovative brand and product creation for the personal care and household products markets coupled with extensive manufacturing and distribution capabilities. 

With their proprietary brands, our client invests heavily in the process of creating new brands and constantly refining, updating, and improving their existing brands. This is made possible with YNY’s GoDigital Solution by achieving overall equipment efficiency (OEE) for their manufacturing to increase operation efficiency.

OUR

CUSTOMER CHALLENGE

With their objective, they want to implement better and faster decisions progress with complete visibility of their operations and assets, however, challenges ahead:  

  • Lack of real-time traceability 
  • Lack of production progress visibility  
  • Lack of production and QC collaboration 
  • Maintain paper forms manually 
  • Manual attendance tracking for operators 

It caused their production track and trace system unable to operate and monitor at the maximum capacity to fulfill the scheduled demand.  

OUR

SOLUTION

By implementing YNY GoDigital Solution for their pilot line 6, it simplifies the complex. It delivers actionable information and capabilities to help our client to improve asset reliability and operational performance. The quickest and simplest way to increase their operational agility, resilience and sustainability. 

The solution features OEE visualization, an operation screen and customized reports. OEE solutions manage to visualize the client’s production line in real-time and able to identify areas for improvement and spot problems before disrupting production.

THE

RESULT

The client is able to consistently digitalize and unify metrics across their production and Research & Development to manage and improve the performance of their track and trace production line. Real-time performance is also visible with metrics and analytics to deliver actionable information to the operator team. It helps to ensure equipment is being used to its maximum capacity, which is vital when launching new products. The operators able to determine the effectiveness of each part of the manufacturing process, identify problems and priorities them.